Sheet Metal Fabrication for Racks refers to the processing of materials such as steel plates, stainless steel plates, and aluminum plates through sheet metal processing techniques (such as laser cutting, bending, stamping, welding, and painting) to create various metal rack structures used to support, fix, or protect equipment.
Laser cutting, CNC bending, CNC punching
Robotic welding, TIG welding, spot welding
Surface treatments include: powder coating, oil spraying, electroplating, wire drawing, anodizing
Complete QC process (IQC–IPQC–FQC–OQC)
|
Material Types |
Typical thickness (mm) |
Advantages and Features |
Common rack applications |
|
Cold-rolled steel sheet (SPCC) |
0.8 - 3.0 |
High strength, cost-effective, and easy to paint |
Industrial control cabinets, network cabinets |
|
Stainless steel (304/316) |
1.0 - 4.0 |
Excellent corrosion resistance and good appearance |
Medical equipment enclosures, food-grade equipment |
|
Aluminum alloy (5052/6061) |
1.5 - 4.0 |
Lightweight, good thermal and electrical conductivity |
New energy battery enclosures, mobile equipment |
|
Galvanized sheet (SECC) |
1.0 - 2.5 |
Basic rust prevention, high cost-performance ratio |
Conventional electrical cabinets, office equipment racks |
|
Equipment Types |
Core Parameters and Advantages |
Significance for Rack Manufacturing |
|
Fiber Laser Cutting Machine
|
German 2000W laser, cutting stroke 1250x3000mm, thickness ≤10mm, accuracy ±0.005mm, minimal slag, smooth surface. |
Precise and efficient cutting of various holes (mounting holes/ventilation holes), irregular contours, and complex shapes on thin plates lays the foundation for rack precision. |
|
CNC Bending Machine
|
Japanese CNC system + Mitsubishi servo motor, bending length 2000mm, thickness ≤8mm, bending accuracy ±0.1mm, quick machine setup. |
High-efficiency and high-precision bending and forming of the main frame, reinforcing ribs, and mounting flanges ensures structural strength and dimensional consistency. |
|
Large Hydraulic Press
|
Customized enlarged worktable, uniform and controllable pressing speed. |
Processing large rack panels, special stretching and forming (such as curved boxes), and precision leveling ensure the flatness of large-sized parts. |
|
Supporting Process Equipment
|
CNC punching machines, welding (argon arc welding/laser welding), riveting/spinning, tapping, and automated spraying lines. |
Achieving full coverage of rack manufacturing processes ensures a perfect finish from basic machining (mounting threaded holes) to surface protection (coating). |
1. How do you ensure product quality?
We implement a strict quality system: Incoming Quality Control (IQC)
In-Process Quality Control (IPQC)
Final Quality Control (FQC)
Outgoing Quality Control (OQC)
All parts undergo dimensional testing and surface inspection.
2. As a Chinese supplier, how do you ensure that the quality of your rack products meets international standards?
Xinyang Industrial's core equipment and components (such as German lasers and Japanese CNC systems) are sourced from leading international brands, ensuring process precision from the hardware source. We strictly implement the ISO international quality management system, and key personnel have undergone rigorous training and certification. Before each batch of rack products is shipped, strict dimensional and visual inspections are conducted according to customer drawings and international standards (or industry-specific standards), and a complete inspection report is provided. We have long served high-end market customers in Europe, America, and Japan, and our product quality has withstood rigorous testing.
3. Can you provide a quotation?
Yes, you can provide:
Drawings (PDF/STEP/DWG)
Material Requirements
Quantity
Surface Treatment
To quickly obtain a Factory Direct Price.
As a sheet metal manufacturing company with many years of industry experience, Xinyang Industry always adheres to rigorous processes, efficient production, and high-quality output, providing customers with comprehensive and reliable Sheet Metal Fabrication for Racks solutions.
OEM/ODM customized racks
Sheet metal processing and manufacturing
Industrial equipment racks
Electrical racks, server racks, communication racks
Large or small batch sheet metal parts
Please feel free to contact us for quotations and technical support.
Address
No. 243, Miaobianwang Road, Shipai Town, Dongguan City, Guangdong Province, China
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